Product Details
PET Bottle Recycling System
Keyword: PET bottle recycle line, PET bottle recycling line, PET flake produce line
Designed Capacity: 3000 kg/h
The Process Flow Depend on the Bottle Material Input. There are different Process Flow design between 500 kg/h ~6000 kg/h
Basically the Standard Process Design as Below:
Debaling- Dry Trommel -Metal Separation-Label Separation -Bottle Pre-washing- -Automatic Sorting-Manual Sorting-Wet Grinding-Hot Flotation- Friction-Continuous Rinsing-Drying-Dust Removal - Metal Separation- Automatic Flakes Sorting- Packing
Description:
The Process is used to recycle big capacity and stable quality raw material, especially for PSF manufacturer and recycled POY manufacturer with big capacity.
PET Flakes Quality Standard Reference Table:
Moisture(%)
|
<0.7
|
Label (ppm) |
<15
|
PVC (ppm)
|
<10
|
Inorganic Compounds (ppm) |
<10
|
Glue (ppm) |
<10
|
PH
|
7.5±0.5
|
PP/PE (ppm)
|
<15
|
Total Impurity (ppm) |
<100
|
Metal (ppm) |
<10
|
Flakes Size (mm) |
≤12mm
|
Estimated Plant Parameters:
Capacity (kg/h) |
Installation Power (kw)
|
Required Area (m²)
|
Manpower |
Steam Consumption (kg/h) (kg/h)
|
Compressed air (m²/min)
|
Water Consumption(m³/h)
|
500
|
300
|
600
|
4 |
280 |
1.5
|
0.75
|
1500
|
600
|
800
|
5 |
700 |
3.5
|
2.25
|
3000
|
900
|
1200
|
7 |
1300 |
6.5
|
4.5
|
6000
|
1000
|
2000
|
11 |
2300 |
12 |
9 |
Production Consumption Table:
No. |
Item |
Average Energy Consumption per ton Flakes |
TL-6000
|
TL-3000
|
TL-1500
|
T-500
|
1 |
Electricity consumption (KWH)
|
150
|
160
|
170
|
180
|
2 |
Steam (kg) |
450
|
500
|
550
|
650
|
3 |
Washing Detergent (kg) |
12 |
12 |
12 |
14 |
4 |
Water consumption (ton)
|
1.5
|
1.5
|
1.5
|
1.5
|
* The above parameters are calculated based on the standard configuration; bottle bales types, quality and factory management level will affect the final actual consumption
* Water consumption parameters are calculated based on using wastewater reuse system
Product Details: